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Lesson 10: Gear Mechanism ​

Goals ​

  • Design gears in Fusion
  • Create a crank arm (handle) and combine it with gears
  • Learn to combine gears at right angles (bevel gears)
  • Export DXF files for laser cutting

1. Creating Spur Gears ​

Use Solid → Create → Spur Gear (or search "Spur Gear" in the toolbar) with parameters: Module, Teeth count, Thickness, Pressure angle.

2. Crank Arm (Handle) ​

Sketch and extrude an arm shape on the gear's side face to create a handle for manual rotation.

3. Right-Angle Gear Assembly (Bevel Gears) ​

Use bevel gears to change the rotation axis by 90 degrees. Useful for converting horizontal rotation to vertical.

4. Dimension & Position Adjustment ​

Use User Parameters for centralized dimension management and the Align command for precise positioning.

5. DXF Export ​

Project body edges onto a sketch plane, then right-click the sketch → Save as DXF for laser cutter output.